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Article
Publication date: 14 August 2021

Risheng Long, Chao Zhao, Zhihao Jin, Yimin Zhang, Zhen Pan, Shaoni Sun and Weihua Gao

The purpose of this paper is to reveal the friction and wear performance of grooves textured cylindrical roller thrust bearings with different groove dimensions under starved…

Abstract

Purpose

The purpose of this paper is to reveal the friction and wear performance of grooves textured cylindrical roller thrust bearings with different groove dimensions under starved lubrication.

Design/methodology/approach

The groove dimensions include: width of grooves (WOG, 50 µm, 100 µm and 150 µm), depth of grooves (DPOG, 7 µm, 11 µm and 15 µm) as well as groove deflection angle (GDA, 45°). A fiber laser marking system was used to prepare groove patterns on the raceways of shaft washers. The friction and wear properties of grooves textured bearings were researched through a vertical universal wear test rig using a customized roller bearing tribo-pair under starved lubrication. Static finite element analyses were conducted to reveal their surface stresses. Through the comprehensive comparison and analyses, the influence mechanism of grooves on the tribological behavior of cylindrical roller thrust bearings was proposed and discussed.

Findings

When grooves textured bearings run under starved lubrication, their average coefficients of friction (COFs) and wear losses are all significantly reduced and much lower than those of smooth group. The influence of DPOG on the COF curves is significant, while the influence of WOG on the COF curves is a little weak. The influence of groove dimensions on the surface stresses of grooves textured bearings is weak, whether the WOG or DPOG. In this work, when the WOG is 100 µm and the DPOG is 15 µm, its average COF and wear loss are both the lowest, 0.0066 and 0.61 mg, respectively. Compared with the data of smooth group, its friction coefficient is reduced by 75.3% and its mass loss is reduced by 95.8%, showing a significant improvement in this condition.

Originality/value

This work can provide a valuable reference for the raceway design and reliability optimization of rolling element bearings.

Details

Industrial Lubrication and Tribology, vol. 73 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 18 July 2022

Risheng Long, Qiang Ma, Zhihao Jin, Yimin Zhang, Hui Han, Shaoni Sun and Xuanying Du

The purpose of this paper is to report the tribological behavior of dimples textured rolling element bearings (REBs) under variable load and starved lubrication.

Abstract

Purpose

The purpose of this paper is to report the tribological behavior of dimples textured rolling element bearings (REBs) under variable load and starved lubrication.

Design/methodology/approach

The pattern parameters include line-diameter of dimples (200 µm, 250 µm, 300 µm), depth of dimples (10 µm, 20 µm, 30 µm). Dimple patterns were prepared on the raceways of the shaft washers of cylindrical roller thrust bearings (CRTBs). A vertical wear test rig was used to obtain their coefficients of friction (COFs) under stepped load (1200–6000 N, with a manually increase of 1200 N every 3600 s) and starved lubrication. The wear losses and worn surfaces were characterized. The tribological performance between stepped load and fixed load (4000 N) was compared. The influence mechanism of dimples on the friction and wear properties of CRTBs under stepped load and starved lubrication was also discussed.

Findings

Compared with the data of smooth ones, the average COFs of the dimples textured bearings are almost all reduced under stepped load and starved lubrication, while their mass losses almost all get higher. The depth−diameter ratio and the effective volume coefficient of dimples are the important factors. In this work, compared with the smooth group, when the line-diameter of dimple is 250 µm and the depth is 20 µm, i.e. the depth−diameter ratio is 0.08, its average COF is reduced by 46.8% and its mass loss is reduced by about 7%, showing wonderful friction-reducing effect and good wear resistance.

Originality/value

This work can provide a reference for the raceway design of REBs.

Details

Industrial Lubrication and Tribology, vol. 74 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

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